JOB DESCRIPTION

Job Role: Engineer Maintenance CPP Mechanical

Job Role ID:

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Engineer Maintenance - Mechanical

Manager Job Position: Lead Plant Maintenance

Job Position ID: 

Value Stream: Asset Operations 

Job Family: Manufacturing 

Sub-Job Family: Maintenance

Grade/Level: 

Location: 

SECTION II: PURPOSE OF THE ROLE

To support overall reliability and integrity of all mechanical equipment in plant, and oversee & perform all predictive and preventive mechanical maintenance activities in order to ensure availability of equipment while adhering to RIL policies, safety guidelines, and allocated budgets.

SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities

Policies, Processes and Procedures

·      - Perform maintenance and repair of Fr-9 Gas turbines, Condensing & Back pressure Steam turbines, HRSGs and other BOP mechanical equipment.

·      Conduct preventive and predictive maintenance activities.

·      Troubleshoot mechanical issues and provide quick resolutions to minimize downtime.

·      Collaborate with the operations team to improve equipment performance and efficiency.

·      Ensure compliance with safety and environmental standards during maintenance activities.

·      Maintain detailed records of maintenance activities and prepare reports as required.

·      Participate in root cause analysis for equipment failures and implement corrective actions.

Spares Management -

·      Plan, identify, and ensure availability of critical, insurance, and consumable spares for Gas Turbines (Frame-9E), Steam Turbines, HRSG, and Balance of Plant (BOP) equipment to support reliable plant operations.

·      Review equipment criticality and maintenance plans to define minimum and maximum inventory levels, reorder points, and stocking strategies in coordination with Reliability and Planning teams.

·      Initiate Purchase Requisitions (PR) in SAP and follow up with Procurement to ensure timely availability of required spares and avoid maintenance or startup delays.

·      Monitor spare parts consumption trends, analyze usage patterns, and optimize inventory to balance plant reliability and inventory carrying costs.

·      Ensure proper identification, preservation, storage, and handling of mechanical spares as per OEM recommendations and plant procedures.

·      Participate in technical evaluation of vendor offers, spare part specifications, and ensure compliance with OEM standards and plant requirements.

·      Maintain accurate spare parts records, history, and documentation in SAP PM module for traceability and future planning.

·      Identify and recommend critical and long-lead spares based on equipment reliability analysis, failure history, and commissioning requirements.

·      Support emergency spare planning and ensure readiness for forced outages, shutdowns, and major overhauls.

·      Coordinate with Stores, Procurement, and OEM/vendors for spare part inspection, verification, and technical clarification.

·      Implement spare parts standardization, codification, and inventory optimization initiatives to improve efficiency and reduce downtime risks.

Workplace Safety & Environment

- Follow maintenance related safety, fire and environmental processes and compliance norms and ensure all operations align with the same in order to provide safe working environment to all plant personnel's

- Oversee plant machinery for safety, fire and environmental issues/ hazards pertaining to mechanical maintenance operations, identify root cause and take appropriate steps to mitigate any challenges

- Investigate safety incidents along with safety teams pertaining to mechanical operations, support in drafting action plan and implement the same to ensure non-recurrence 

- Assist in emergency operations in case of any safety or fire incidents to ensure quick closure

Key Requirements

·       Proven experience in mechanical maintenance, preferably in a Gas-based power plant.

·      Strong understanding of power plant operations and mechanical systems.

·      Hands-on experience with tools, diagnostic equipment, and maintenance software (SAP)

·      Excellent problem-solving skills and the ability to work under pressure.

·      Knowledge of safety regulations and best practices in the power industry.

Education & Experience: 2 to 5 Years of experience with Full Time BE.

SECTION IV: SUCCESS METRICS

- Time to resolution - % reduction in obsolescence of critical equipment - OEE (Overall equipment effectiveness) - Reduction in unplanned shutdown - Shutdown turn around time/ Mean time between failures - Automation index - Adherence to health & safety policies